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Research & Development

Looking at the Big Picture

The mission statement for our research and development is clearly defined: Clean, safe, comfortable and affordable mobility – for everyone, everywhere. This starts with innovations for cars and commercial vehicles, and extends to technologies for industrial systems, construction machinery, marine propulsion systems and wind energy.

Customers benefit from our ability to think about new products in system landscapes and platforms and to pick up on pioneering trends. Our strength lies in technology transfer across several fields of mobility applications - including digital solutions and new vehicle architecture. This makes our development equally attractive when it comes to high-performance components and their integration into the vehicle environment.

"We are working very intensively on the topics of artificial intelligence, software-defined vehicles and digital twins."
Torsten Gollewski, Executive Vice President Corporate R&D Innovation and Technology

Technology Trends

Central research and development combines ZF's specific know-how in all its technology fields with current megatrends in mobility:

We have long been following these megatrends in practice. ZF is active in cross-company networks that promote the software-defined vehicle (SofDCar) and is driving the trend forward with its own software product, the cubiX chassis control controller. With the high-performance computer ProAI, one of the central computers or domain controllers already ready for series production for robust use in cars comes from ZF. And AI algorithms have played an important role for years when it comes to optimizing our own development or production processes or enhancing our products and services.

Sustainable R&D Makes the Difference

Because sustainability is a central component of our corporate strategy, ZF attaches great importance to anchoring this principle in all areas of the company. Research and development (R&D) plays a key role here.

Within research and development, our goal is to design products which are sustainable and circular. These enable the company to reduce its overall emissions and thus reduce its own Corporate Carbon Footprint (CCF). Early in the product development stage, we check the Product Carbon Footprint (PCF) and can influence (lower) the PCF. Our engineers follow clear guidelines and give preference to materials with the smallest possible carbon footprint during the development process. Where possible, they use alternative materials with lower emissions such as green steel, recycled aluminum and sustainable polymers. This serves to reduce greenhouse gas emissions along the entire value chain.

ZF designs products in a circular way such that they can ideally be reused as a whole or at least in part after remanufacturing. Remanufacturing our own products is very important to extend the product life cycle to a second or even further use cycle. Extending the product life cycle improves sustainability. Remanufactured products have significantly lower PCF values when compared to their original equivalent products due to reduction of upstream supply chain emissions of raw materials.

Acting sustainably is a top priority for ZF. As more and more customers expect this, sustainability is becoming a competiti


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Circular diagram with three colored segments surrounding a central circle labeled ‘Rethink value creation.’ The segments are: ‘Prioritize sustainable material’ (dark blue, top left), ‘Optimize resource use’ (teal, top right), and ‘Eliminate waste’ (light blue, bottom). The graphic represents key principles of a circular economy.
Prioritize sustainable material

Prioritize sustainable material

  • Recycled content
  • Renewable material
  • Lower carbon impact materials
  • Avoid substances of concern & critical raw materials
Optimize resource use

Optimize resource use

  • Material efficiency
  • Responsible use of water
  • Sustainable energy use
Products
Eliminate waste

Eliminate waste

  • Circular business models & portfolio
  • Partnerships/ ecosystem/ platform
  • Skills & mindset
Careers
Rethink value creation

Rethink value creation

  • Circular business models & portfolio
  • Partnerships/ ecosystem/ platform
  • Skills & mindset

Figures

R&D Expenditure Remains High

In the fiscal year 2024, ZF invested €3.6 billion (2023: €3.5 billion) in research and development. This corresponds to a sales share of 8.6% (2023: 7.6%).

Patent Applications

In the year under review, a total of 2,880 invention disclosures (2023: 3,431) were filed by the Group.The filings led to 1,885 (2023: 2,081) new patent applications.

Invention Disclosures
2880
Filings

Main Development Locations

As a globally active technology group, the company has 20 main development sites in ten countries.

Driving Innovations

We are already successfully putting the four megatrends of artificial intelligence, software-defined vehicle, cloud edge computing and digital twins into practice. In addition, open source is also becoming increasingly important in the automotive sector. Find out more about current projects and developments here.

Shaping the Future with Technology

Technological innovations provide answers to the challenges of today and tomorrow. ZF has those answers: As a global technology company, ZF is not only a driving force behind the mobility and transport transformation, but also enables innovative industrial applications beyond the road. By leveraging current technology trends, ZF develops forward-looking solutions tailored to global market demands.

Download

Annual Report 2024 as PDF

Strengthening our strengths and unlocking our potential – ZF plans to continue developing globally as a high-performing and sustainable company with a portfolio focused on profitable growth. More details as well as facts and figures on the 2024 annual financial statements can be downloaded here as a PDF file.

Engineering Support for Your Projects

Engineering Services

Our comprehensive approach to consultancy not only creates value for our customers but inspires the development of creativity and innovation to approach engineering tasks.

Cybersecurity

Our engineering support ensures smooth project execution through project management, compliance assurance, system/software engineering, and supplier management.