Products for Rail Vehicles

Heavy Duty TAG - Wireless Sensor

Intelligent HD TAG measures condition data from rail components and tracks

Key Facts

WirelessEasy integration into existing systemsEnergy efficientIntelligent energy management for service life up to 5 yearsRobustOptimized for use in rail vehicles
The Bluetooth® wireless sensor Heavy Duty TAG is the base of an intelligent condition monitoring system for various industrial applications. Acceleration and tilt can be recorded. With the HD TAG, for instance, rail operators can measure anomalies in wheel-rail contact, and then, detect the condition of driveline components and rail infrastructure.

Details

Technical data

Data transfer Bluetooth® Low Energy (2.4 GHz)
Sub1GHz ready (868 MHz)
Operating temperature -40°C to +70°C (DIN EN 50155 Class TX)
Protection class IP65
Compliance
  • Qualification according to standards of the Rail Industry

  • CE

  • WEEE

Battery 3 x Lithium primary batteries, 4 Ah each, service life up to 5 years
Data memory 16 MB Flash
Scope of functions
  • Real-Time Clock (RTC)

  • 3-axis accelerometer

    Measuring range adjustable (±2/±4/±8/±16 g)

    Sampling rate adjustable stepwise (1.6…6664 Hz)

  • Temperature sensor

  • Tilt sensor

  • OTA (Over the Air) capable

Only available in the Infrastructure and Driveline Monitoring system

Benefits

  • Modular system of sensors, telematics gateways and specific software packages, enables customized solutions for every application

  • Comprehensive recording of condition data provides early insights regarding wear and damage

  • Different, intelligent modes enable optimal measurement results, as well as maximum energy efficiency (service life: up to five years)

Function

Predictive Maintenance Planning with ZF Infrastructure and Driveline Monitoring
In the infrastructure and driveline monitoring system, the wireless sensor Heavy Duty TAG forms the basis for the condition monitoring of vehicle components and the rail infrastructure. The HD TAG can be mounted either on the transmission or the bogie.The recorded data is transmitted via Bluetooth® Low Energy to a Telematics Gateway (VCU Pro Onboard Unit). Afterwards, the acquired measurement and route data is processed and securely sent to the ZF IoT Cloud. Rail operators obtain up-to-date analysis results, which supports maintenance cycle planning, in order to improve condition, increase efficiency and avoid unplanned downtimes. Wear, damage and potential danger spots are then detected at an early stage.

Additional information

Press release: Track Damage Detected Precisely: ZF Presents Track Monitoring for Digital Track Inspection
Press release: And Round it Goes: ZF Expands connect@rail to Include Monitoring Feature for Wheel-tread Wear

Downloads

Technical data sheet

Heavy Duty TAG

CE - Declaration of conformity

Heavy Duty TAG (only in German available)

WEEE - Registration notification

Heavy Duty TAG (only in German available)

Operating instructions

Heavy Duty TAG

Flyer

connect@rail

Flyer

connect@rail (Chinese)

Complete System

Service & Support

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Service Brochure

ZF Service for rail vehicle drivelines