Commercial Vehicle Solutions

PowerLine

ZF’s Torque Converter 8-Speed Automatic Transmission for Class 3 – Baby 8 Commercial Vehicles

Key Facts

Powerful

Handles Up to 57,000 lb. GVW* (26 t)

Efficient

8-Speed Gear Layout and a Fuel-Efficient Design

Reliable

Powered By Over a Century of Transmission Know-How

What can PowerLine provide?

ZF PowerLine is an advanced 8-speed automatic transmission designed for Class 3 through Baby 8 trucks, covering a wide range of medium- and heavy-duty commercial vehicle applications. PowerLine’s 8-speed gear layout provides a wider gear range to support increased torque and improved fuel economy. PowerLine is designed to enhance total cost of ownership and improve vehicle uptime with its design, hardware innovations and safety features.

Details

Customer Benefits

  • Fuel Efficiency: Optimized gearsets help enable lower engine speeds, aimed at reducing fuel consumption and operating costs.
  • Driver Comfort: Offers car-like drivability with truck-grade performance. Smooth, intelligent shifting makes every mile more comfortable.
  • Superior Performance: Advanced software, skip-shift functionality, and a wide gear range work together to deliver a product that is fast and efficient.
  • Enhanced Total Cost of Ownership: Built with minimal moving parts and no external components, PowerLine is designed to minimize maintenance needs and maximize uptime.

Pickup Truck Performance Specs

  • Max Torque*: Up to 1,075 lb-ft*; a class-leading power-to-weight ratio
  • Gross Combination Weight Rating (GCWR): 33,500 – 45,000 lb.*
  • Towing Capacity: Up to 36,610 lb (GCW up to 45,000 lb)

  • PTO Options: Single or dual live PTO, 129 lb-ft per side
  • Gear Ratios: 4.89-0.64
  • Overall Gear Ratio: 7.65
  • Reverse Gear Ratio: -4.25
  • Weight (Dry/Wet): 326-364 lb. (oil specs)
  • Length: 32.2-33.1 in.
  • Oil Capacity: 4.49 gallons
  • Park Lock Capacity: 45,000 lb max.
  • Transmission Control Module (TCM): Fully integrated, shift-by-wire technology

*Maximum torque and GCWR values are subject to specific application approvals and may vary depending on the vehicle’s duty cycle and mission profile. Achieving maximum torque requires appropriate engine torque management and/or torque limitation strategies.

Built for Class 5 to Baby 8 Trucks

  • Gross Combination Weight Rating (GCWR): 57,000 lb.*
  • Park Lock Capacity: Up to 33,000 lb
  • Max. Torque Rating: 1,050 lb-ft*
  • Torque Output: 516 lb-ft (single)
  • Dual Live PTO Capability: Supports stationary, crawl and mobile PTO functions
  • Torque Capacity:
    • Up to 700Nm per side (Stationary Mode)
    • Up to 350Nm per side (Crawl or Mobile Mode)
  • Weight: 328 lb
  • Length: 29.7 in
  • Oil Capacity: 4.49 gallons
  • Gear Ratios: 4.89 – 0.64
  • Overall Gear Ratio: 7.65
  • Reverse Ratio: -4.25

*Maximum torque ratings and GCWR are dependent on specific application approvals and may vary based on duty cycle and operational mission. Achieving these values requires proper engine torque management and/or torque limitation strategies. Please consult with ZF engineering for application-specific validation and configuration.

Smart Features for a Safer, Smoother Drive

  • Skip-shift: Automatically skips unnecessary gears when accelerating and/or requested by driver, aimed to help drivers reach cruising speed faster and more efficiently.
  • Hill Hold: Prevents rollback on inclines by maintaining brake pressure during takeoff, offering greater control and confidence on slopes.*
  • Autopark: Automatically engages the park lock if the driver exits the cab or shuts down the engine without selecting park, helping to prevent unintended vehicle movement.**


*Hill Hold is available in transmission if vehicle has Hill Stop Assist capability.

**Autopark is available in certain PowerLine transmissions and must be chosen when selecting vehicle for purchase.

Made in the USA

  • Localized customer service and support.
  • Proudly built in the USA, meeting USMCA standards.
  • 50,000 sq-ft production area dedicated to North American commercial vehicles.
  • Produced in ZF’s Gray Court, South Carolina facility as part of a $200 MIL investment.

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