Reduce energy use and extend vehicle range with automatic compressor shut-off when air isn’t needed.
The rapid adoption of electric commercial vehicles (ECVs) in India is driving the demand for advanced components that are compact, energy-efficient, and offer improved noise and vibration characteristics (NVH – Noise, Vibration, and Harshness). One such critical component is the air compressor, which supports key safety and comfort-related features like brakes, air suspension, and auxiliaries such as doors.
ZF offers a range of electric compressors tailored for hybrid and electric commercial vehicles, featuring high efficiency, modular design, and optimized total cost of ownership (TCO). With solutions for both low and high air volume requirements - ranging from less than 60 LPM to 400 LPM - ZF addresses diverse needs including heavy-duty trucks, urban delivery vans, electric buses, last-mile logistics vehicles, and light- to medium-duty trucks, each with distinct airflow and performance needs.
Additionally, corporate sustainability targets and the global environmental commitments are further accelerating this transition. ZF's scalable architecture enables seamless integration across multiple vehicle platforms, enhancing production flexibility for OEMs.
ZF’s e-comp Portfolio: Tailored Solutions for Every Air Demand
ZF offers a robust range of electrically driven air compressors specifically engineered for electric and hybrid commercial vehicles:
Lower total ownership costs with easy upkeep—regular oil changes and basic preventive care are all it takes.
This technology is easy to service, and the knowledge of servicing ICE air compressors is sufficient to service e-comp as the design is similar
The unique air-cooling feature in e-comp effectively cuts down additional thermal load on the vehicle cooling system. Thus, it enhances vehicle safety and prevents incidents related to thermal overload.
Choosing the right e-comp
| e-comp 2.0 4-Cylinder | e-comp Airlite 2-Cylinder | |
|---|---|---|
| Application | Designed for CVs with air demand (60 to 100 LPM) | Designed for CVs upto 28T with air demand <60 LPM |
| Free Air Delivery (FAD) | 400 LPM | 200 LPM |
| Power Consumption | 5 kW | 2.5 kW |
| Weight | 51.5 kg | 41 kg (🔻20%) |
| Size Advantage | Larger footprint | Compact (🔻20% smaller) |
| Oil Carryover | 1 g/h | 0.6 g/h (🔻40%) |
| Key Benefit | Suited for high air volume demand applications | Right sized product for low air volume demand applications |
Technical Features
Value for Fleets
Value for OEMs
Why Choose ZF’s e-compressor Portfolio?
- Cleaner Air Quality: Reduced oil carryover ensures superior air purity, promoting a lower carbon footprint.
- Maximized Efficiency & Safety: Enhanced air supply optimizes braking, suspension, and pneumatic system performance.
- Reduced Thermal Load: Minimizes stress on the cooling system, boosting overall efficiency and longevity.
- Modular & Flexible Design: Offers seamless customization for diverse vehicle types, ensuring smooth integration.
- Independent Operation: Functions effectively with an independent power source—ideal for electric and hybrid drivetrains.
Redefining India's Commercial Vehicle Landscape with ZF’s e-compressor Portfolio
As India moves towards a sustainable commercial vehicle ecosystem, electric compressors like ZF’s e-comp and e-comp Airlite are expected to play a pivotal role in enhancing efficiency, reducing operational costs, and accelerating EV adoption. With its optimized design, energy-efficient performance, and strong localization, e-comp variants can be a suitable air compressor solution for Indian OEMs and fleet operators, contributing to the evolving future of electric and hybrid commercial vehicle mobility.
FOR MORE INFORMATION
Contact our product experts to learn how ZF’s e-compTM can support your business needs.