Commercial Vehicle Solutions
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ZF e-Comp ZF e-Comp
Commercial Vehicles

e-comp - Maximize performance, reduce thermal load

Unique V4 design, automotive grade, air-cooled electrical air compressor applicable for vehicles with hybrid & full-electric drivelines

Did you know the human lung was considered the earliest air compressor? It predates the invention of modern-day air compressors. Humans used their lungs to blow air for stoking up fire during the early days to carry out primitive activities. With industrial revolution, the need for compressed air became indispensable which propelled the invention of mechanized compressors. The innovation and divergence in industrial engineering further led to the manufacturing of advanced, sophisticated air compressor systems that we have today.

In the modern industrial world, compressed air is often referred to as the fourth utility due to its myriad uses and benefits. In the commercial vehicle sector, compressed air systems play a crucial role in powering critical systems such as brakes, suspension, shifting clutches and engaging gears. ZF introduces e-comp, an electrically driven reciprocating air compressor, for vehicles with hybrid and full-electric drivelines.

The automotive grade, electrically driven, air-cooled compressor delivers contaminant-free air due to lower oil carryover. Thus, the globally proven technology significantly reduces carbon footprint. It helps maximize vehicular efficiency & safety, minimize TCO & power consumption and significantly reduces thermal load on the vehicle’s cooling system.

e-comp provides an efficient and robust solution by providing compressed air for critical systems line brakes, suspension, and auxiliary systems like pneumatic doors. It is a globally proven technology that can work on an independent power source for vehicles with hybrid and full-electric drivelines. The modular design enables customizations for all types of vehicles. Its electric motor facilitates fast and simple installation independent of the vehicle’s engine.

ZF’s e-comp has a unique V-type 4-cylinder design that aids in easy maintenance. The proven competency of the air-cooled electric compressor extends its durability and makes it serviceable compared to competition.

save energy

Minimize power consumption, maximize efficiency

The compressor can be shut off by triggering through a switch when the system reaches its cut off levels. Thus, the globally proven solution enhances vehicle efficiency, minimizes power consumption and maximizes vehicle operating range.

Maximize safety, reduce thermal load

The unique air-cooling feature in e-comp effectively cuts down additional thermal load on the vehicle cooling system. Thus, it enhances vehicular safety and prevents potential accidents related to thermal overload.
save money

Minimize TCO, low maintenance cost

Apart from reciprocating air compressors, scroll-type compressors are widely used in the CV industry. One of the biggest disadvantages of scroll compressors is that they cannot be repaired easily, unlike reciprocating air compressors. Maintaining e-comp is hassle-free -- replacing the oil from time to time and adhering to preventive maintenance practices can help maximize its life.

Maximize uptime, easy serviceability

This globally proven technology is also easy to service. Knowledge of servicing ICE air compressors is sufficient to service e-comp as most of the serviceable parts are carried over from ICE compressors. The technology, thus, is easier to service, and maximizes vehicle uptime.

Technical features

air cooling

  • Stand-alone system including an air-cooled compressor, electrical motor and force lubrication system
  • Unique air-cooling system does not add thermal load, thus, saves energy
power consumption

  • Minimizes power consumption, can be switched off when the system reaches its cut off levels
  • Optimum performance in all weather conditions
higher uptime

  • Equipped with oil pressure sensor and temperature sensor to ensure fail-safe operation.
    • The sensors provide critical data on oil pressure and temperature to the vehicle controller. The controller can warn the driver about low oil pressure or excessive temperature to avoid major damage.
performance

  • Optimum performance in all weather conditions
  • Can support air supply requirements for highly demanding applications like city buses

Value for fleets

lower TCO

Improved Total Cost of Ownership (TCO), low maintenance cost
customer satisfaction

Outstanding field performance reflects in higher customer satisfaction
higher uptime

Higher uptime of vehicle and offers ease of serviceability - a technician with basic know-how about ICE compressors can maintain e-comp
service support

Nation-wide service support

Value for OEMs

lower TCO

Globally tested for a wide range of commercial vehicles and compliant with the highest industry safety standards
modular design

Modular design enables easy customizations
robust solution

Low-cost robust solution, local engineering expertise

FOR MORE INFORMATION

Contact our product experts to learn how ZF’s e-compTM can support your business needs.