QR83 and QR83 B
Guidelines for assuring the quality of deliveries
Quality is essential to success. In the competitive environment, quality is no longer a differentiating factor, it is a basic requirement. ZF customers expect reliable, zero-defect products and services.
Quality assurance
The quality of ZF products is significantly influenced by the quality performance of the company’s suppliers. Along with a quality management system based on ISO/TS16949, ZF requires suppliers to adopt effective measures to ensure the quality of all products and processes.
Key elements for a successful partnership with our suppliers are:
- QR83 – Quality Directive for suppliers of production material
- QR83-B – Quality Directive for suppliers of non-production material
The QR83 for suppliers of production material has been entirely revised. Therefore, it will be published in a new edition officially on August 1st, 2011 (QR83- Edition 2011).
The decisive changes compared to the 2006 edition are the following:
- Expansion of the scope of application to electronic components and software
- Further development of ZF requirements regarding quality planning
- Processing of complaints: complemented by the VDA requirement "Field Failures Analysis"
- Reference of the elements to ISO/TS 16949 in every chapter - for better referencing
- Requalification (planning and proof) - for clarification of claims
- Verification management of critical characteristics / traceability - adaptation to legal amendments
- Maturity level assurance for new parts for common risk minimization in the product evolution process
- Revised and new communication forms
Requirements outlined in the 2011 version of QR83 and in the 2011 version of QR83 B represent mandatory ZF standards.
Further information
Letter to our Suppliers
Acknowledgement Form for QR83
QR83 (official versions)
QR83 (change log with the Blue Delta Version)
For current ZF Suppliers and for your convenience by reviewing this new version of our quality guideline, which is already known to your company:
In this blue Delta-Version, all the changes made vs. the 2006 edition are highlighted in blue print.
All QR83 documents in German language
QR83 in further languages
The QR83 will be made available in further languages in the 4th quarter of 2011.
Since 23.09.2011 available (see below)
Audit checklist for products with critical characteristics
QR83 Forms
- F01 Feasibility Study QR83 2011 Version 1.0 (DOC, 98 KB)
- F02 Project Status Purchased Parts QR83 2011 Version 1.1 (XLS, 116 KB)
- F03 Project Status Purchased Parts Design Responsibility QR83 2011 Version 1.2 (XLS, 128 KB)
- F04 Control Plan QR83 2011 Version 1.0 (DOC, 139 KB)
- F05 Deviation Request QR83 2011 Version 1.0 (DOC, 87 KB)
- F06 8D-Report QR83 2011 Version 1.0 (DOC, 209 KB)
- F07 Documentation of Prototype Characteristics QR83 2011 Version 1.0 (XLS, 128 KB)
- F08 Identification of Deviated Parts QR83 2011 Version 1.0 (DOC, 48 KB)
- F09 Identification of Initial Samples QR83 2011 Version 1.0 (DOC, 45 KB)
- F10 Identification of Prototypes QR83 Version 1.0 (DOC, 45 KB)
- F11 Identification of certified material QR83 2011 Version 1.0 (DOC, 51 KB)
- F12 Development Approval QR83 2011 Version 1.0 (DOC, 142 KB)
- F13 Initial sample status subcontracotrs QR83 2011 Version 1.0 (DOC, 180 KB)
Other Forms and Documents
- Audit checklist for products with critical characteristics_QR83_Edition_2011_V1.0 (DOC, 198 KB)
- Escalation Model Supplier/Purchased Parts (PDF, 134 KB)
- Escalation Model Supplier/Purchased Parts - Checkllist (XLS, 199 KB)
- Initial Sample Inspection Report (DOC, 346 KB)
- LSV-E Activity and Responsibility Agreement - Electronic (XLS, 111 KB)
- LSV-M Activity and Responsibility Agreement - Mechanic (XLS, 101 KB)
- LSV-SW Activity and Responsibility Agreement - Software (XLS, 163 KB)
- Part Submission Warrant (DOC, 469 KB)
- Waiver of reference samples (DOC, 216 KB)
- ZF-Norm ZFN 9003 ( Edition: 2008-07) – Exclusion of hazardous substances. Banned, declarable, restricted and reportable substances (PDF, 30 KB)
- ZF-Norm ZFN 9004-1 (Edition: 2011-06) – General ZF packaging regulations, logistics, environmental protection (PDF, 112 KB)